How can you replace 2 booths with 1 and have double the production, ink savings and better finishes?
Tecnoportas is the leader in automatic steel doors in Brazil. Serving the entire Brazilian market for industrial doors, commercial doors and residential gates.
Previous scenario:
- They worked in 2 paint booths painting 73 sheets an hour;
- They had to work two shifts seven days a week to meet demand;
- 40 minutes for color change with 4 people performing the procedure;
- Commercial term of 12 to 17 days.
Challenges:
- Reduce the time it takes to change colors and the number of people who have to do it
- Boost sales by improving delivery times
- Having the most powerful and best range of doors on the market, guaranteeing the quality and finish of a prime product.
Solutions and results:
- They started working in 1 paint booth painting 150 sheets per hour;
- It works just one shift five days a week to meet demand;
- The delivery time went from 12 to 17 days to 8 to 12 days;
- Practical and fast cleaning, leaving the process with a continuous flow;
- Color change carried out in 15 minutes with just 2 people carrying out the process.
